We are engaged in offering Clarifiers and use Sedimentation tank scraper mechanisms for three types of clarifiers like primary, secondary or tertiary treatment. Manufactured using quality tested components; our range is checked on well-defined quality parameters before being delivered to our clients.
Our range of Circular Clarifiers is preferred amidst our global clientele as they require less maintenance, sludge removal is faster and higher removal efficiencies can be obtained. In circular sedimentation tanks, the clarifier mechanism has sludge scrapers attached to a rotating arm scraping the sludge towards a central hopper. In rectangular clarifiers, scrapers are carried trough or hopper at the influent end of the tank. Sedimentation tank scraper mechanisms may take different forms depending on whether the mechanisms are for primary, secondary or tertiary treatment. In circular clarification tanks, the equipment may be of the peripheral drive type, fixed bridge or fixed half bridge (cage drive). In rectangular clarification tanks the mechanism may be of the chain and flight type or have scrapers and scum removal equipment suspended from a traveling bridge. We offer the following three types of clarifiers:
Primary tank
Secondary tanks
Tertiary tanks
Primary Tanks
After coarse solids have been eliminated and grit removed from the sewage stream, the primary process begins
In the sedimentation tank the solids are settled out to be removed by mechanically driven scrapers for further displacement
Scraper mechanisms for primary tanks will also be fitted with surface scum removal equipment to remove floating matter, scum and grease
Approximately 65% of organic solids and 35% of the BOD in the sewage is removed in the primary process
From the primary settling tank, the liquid goes through an aeration and or bio filtration process before entering the secondary tank
Secondary Tank
Following the primary settling phase and the biological treatment stage, secondary sedimentation takes place
This process separates mixed liquid suspended solids (MLSS) or humus sludge from the purified effluent stream
Secondary tanks may be fitted with scraper blades as for primary tanks or can be of the suction tube type as illustrated below
Secondary mechanisms are also normally fitted with scum skimming systems
Tertiary Tank
These tanks may be fitted with any of the above scraper types or simple sweeper chains. Scum skimming is usually omitted
We have in store for our clients a wide range of Lamella Plate Separator (Inclined Plate Settler) that consists of two main components, the upper tank containing the lamella plates inclined at 55° and the lower conical or cylindrical sludge tank.
Specifications:
The feed for the IPS enters through vertical chambers on either side of the lamella packs and passes into each plate gap through slotted feed ports
Clarification takes place above the suspension inlet so there is no mixing of the clarified fluid with the incoming feed
Above each pack is a full-length overflow launder fitted with throttling holes to create a slight hydraulic back pressure on the incoming feed stream
This method of feed control guarantees equal distribution to all lamella chambers with minimum turbulence at the entry points
The solids settle onto and slide down each lamella plate to the sludge tank where the solids are further thickened and compressed with the assistance of the raking system
Advantages:
Heavy duty construction of tank, sludge hopper and lamella plate packs, as well as the rake system
Rake lifting mechanism as option.
Positioning of specifically designed feed ports for optimum ratio between clarification and thickening area
Wide spacing of lamella plates to handle high density feed pulps and coarse solid particles
No short-circuiting or surface turbulence
Integrated flocculator with variable speed stirrer
Lower installation costs
Delivered as one-piece unit or in prefabricated sections
Smaller foundations
Less floor space
Square outline for easier planning and construction
Flexibility for plant changes or extensions
Can be installed in any system
Easy to relocate to adapt to process changes
Simplified in-plant installation
Shorter pipe work runs.
High level installation for gravity feed to downstream processes
Easier supervision
Small internal volume and surface area
Easily insulated against heat loss or toxic fume emissions
Evaporative losses are minimized
Simple construction of sheet steel and standard profiles
Special materials and coatings can easily be incorporated